Showing posts with label Virginia Beach. Show all posts
Showing posts with label Virginia Beach. Show all posts

Monday, October 13, 2014

No Regrets: Stihl Stays Strong in Hampton Roads

VIRGINIA BEACH -- October 13 -- When power-tool maker Stihl was casting for a site for its U.S. headquarters 40 years ago, the choice came down to Hampton Roads, Connecticut and Arkansas.

The German manufacturer decided on this region because of its access to the port and supply of ex-military members, said Nikolas Stihl, grandson of the company's founder, who made his annual visit with other company executives to the Virginia Beach plant last week.
The Stihls have no regrets.
The 150-acre complex off Lynnhaven Parkway is among the city's biggest employers, with about 1,950 workers. It turns out 50 percent of the power tools that Stihl sells worldwide. And it plans to keep making more.
Stihl expects another record year for sales, with an even larger increase than last year's.
Sales rose more than 6 percent in 2013, both domestically and internationally, said Nikolas Stihl and Fred Whyte, president of Stihl Inc., the U.S. division based at the Beach. Worldwide, sales topped $3.3 billion. The company does not provide dollar totals for the United States.
This year, they said, the increase should reach 8 percent. And that, Whyte said, is without a major hurricane, which boosts business with its massive cleanups.
In an hourlong interview at the Cavalier Golf and Yacht Club, Whyte and Stihl - the chairman of the supervisory board of the parent company, Stihl Holding AG and Co. KG - also spoke about the challenge of finding skilled labor in the United States, the brief interlude when Whyte was Stihl's boss and why the company has steered clear of lawn mowers.
The company's distribution strategy, they said, has laid the groundwork for its success: You won't find a Stihl chain saw in a big-box store. They can be bought only at independent dealers - the United States has 8,500 - who also repair the tools.
Stihl, 54, quoted his grandfather, Andreas, who founded the company in 1926: "A chain saw is only as good as its service." Or as Whyte said of the customers who rely on Stihl's products: "If their tools aren't working, they're not making money."
That philosophy partly explains why Stihl isn't in the lawn mower business in the United States and won't enter it.
The dealer system operates on the assumption of fast repairs, Stihl said, and that would be harder to achieve with mowers.
In addition, Whyte said, big-box stores already have 80 percent of U.S. lawn mower sales. And the assembly system for lawn mowers, which Whyte said relies on multiple suppliers, wouldn't jibe with the approach at Stihl, which manufactures most of the parts for its tools.
When asked the biggest disadvantages of operating in the United States, Stihl started with the tax level. Next: The difficulty of finding skilled labor. "The quality of the school system in the United States has decreased a lot," Stihl said.
Whyte pointed to Germany's more rigorous program for training trades people. "You don't just get into a pickup truck, put a sign up and decide to become a maintenance technician," he said.
During the recent recession, Stihl benefited from the downturn in the auto industry, Whyte said. "We recruited significantly... into the Rust Belt and were able to pirate a lot of strong people out there."
Stihl occupies 2.2 million square feet in Virginia Beach. The company does not disclose the number of products manufactured, but Whyte said the plant makes more grass trimmers than any other product. Stihl's other items include brush cutters, hedge trimmers and handheld and backpack blowers.
In terms of sales dollars, 60 percent of the items made in Virginia Beach stay in the United States. The remaining 40 percent is distributed among about 95 other countries.
The plant has 141 robots, performing such tasks as inserting screws and loading pallets. That number will only grow, Stihl said: Any worker whose job becomes obsolete will be shifted to a new one.
Nikolas Stihl, who received a doctorate in mechanical engineering, worked in Virginia Beach for seven months in the early '90s as a product manager. His boss was Fred Whyte, who had taken over in 1992.
"I'm glad I approved his expense reports," Whyte joked.
Stihl described Whyte as a talented manager who is "good at recognizing the strength of his people and letting them play to their strengths." Whyte said, "We just hit it off extremely well. The two of us were instrumental in getting a new chain saw model we needed for the market."
It's still not clear how much longer Stihl will be Whyte's boss.
Whyte had planned to retire last year, but he's still in charge in Virginia Beach, and Stihl said there's no firm date for a transition.
"Mr. Whyte has been instrumental for the success of the company since 1992," Stihl said. "You've seen the growth yourself. It's not easy to replace someone in such a position. We have to be very careful in doing that."
Whyte, 67, said: "I still enjoy what I do every day." But he added that he looked forward one day to "taking care of my personal life, like getting better so I can beat my wife in golf."
Philip Walzer   The Virginian- Pilot    www.hamptonroads.com     

Thursday, February 16, 2012

Stihl Buys Former Lillian Vernon Site

VIRGINIA BEACH – February 16 -- Stihl Inc., one of the city's largest employers, purchased the former site of Lillian Vernon on Wednesday, nearly doubling its space and opening the way for further expansion.

Stihl, a power-tool manufacturer, occupies more than 1 million square feet near Lynnhaven Parkway, said Peter Mueller, its executive vice president of operations. The old Lillian Vernon headquarters, which is nearby off International Parkway, will give Stihl an extra 850,000 square feet.

The German-owned Stihl employs about 2,100 people in Virginia Beach, Mueller said Wednesday. They produce more equipment than any other Stihl plant in the world.

Stihl will use the former Lillian Vernon building for manufacturing, warehousing or both, Mueller said. He said he didn't know when Stihl would begin occupying the site or how many people would eventually work there.

In a separate project, Stihl is building a 53,000-square-foot addition to its accessories building. That should be completed by the fall and will add 52 people to the plant's staff, Mueller said.

"By doing that expansion, we have basically used up all of our land," he said. "So I'm pretty much landlocked. Looking at the development of the last three to five years, we have record sales, record production and record market share, so I have to be prepared for the future."

The company also might lease "parts of the building," according to a news release.

Mayor Will Sessoms said, "Any time Stihl grows in Virginia Beach, it's good for Virginia Beach."

Stihl officials said they would announce the purchase today. Mueller said they bought the property for "slightly above $18 million" from Gift VA LLC, an affiliate of W.P. Carey & Co. LLC, a real estate investment firm based in New York.

Stihl, which has more than 90 acres in Virginia Beach, will add 62 acres with the transaction, Mueller said. The Lillian Vernon site is adjacent to or within a quarter-mile of Stihl's existing property, he said.

Yet the companies' strategies and fortunes have wound up miles apart.

Lillian Hochberg founded Lillian Vernon - named for herself and her hometown, Mount Vernon, N.Y. - in 1951. The catalog, and later online, retailer specializes in low-cost personalized gifts and home decor.

In 1988, the company bought 61 acres to build a distribution center in Virginia Beach and doubled its size in 1995. It moved its headquarters from New York in 2006. Yet at the time, Lillian Vernon had not recorded a profit since 2000.

Gift VA LLC bought the building in 2003 for $37 million. The deal was part of the financing used in Ripplewood Holdings LLC's $60.5 million buyout of Lillian Vernon that year, according to a W.P. Carey news release.

Lillian Vernon has changed hands at least twice since then. When the company was owned by Sun Capital Partners Inc., a Boca Raton, Fla.-based private investment group, it filed for Chapter 11 bankruptcy protection in 2008. The latest owner, Current-USA Inc. of Colorado Springs, Colo., closed the Virginia Beach headquarters last year, citing a decline in sales.

The Stihl family, which still owns and runs Stihl Inc., founded the company in Germany in 1926. It has developed a reputation for producing high-quality tools, such as chain saws and blowers, at above-average prices, and servicing them through a network of small independent dealers.

Stihl has grown significantly since it moved into a 20,000-square-foot warehouse, with fewer than 50 workers, in Virginia Beach near Norfolk International Airport in 1974. It moved to its current location, on Lynnhaven Parkway, in 1978.

The privately held company does not release sales totals. But Mueller said it enjoyed record sales in the United States last year. The company has reported record sales for more than 15 consecutive years, except in 2009.

"We are really glad that we can do the expansion and maintain our presence here in the city," Mueller said. "Back in 1974, when we selected Virginia Beach, we made the right choice."

Monday, September 19, 2011

Man of Stihl Gives Virginia Beach Firm Stability

VIRGINIA BEACH – September 18 -- Fred Whyte mostly listened as the top two sales execs went through the numbers at the monthly meeting.

By and large, they reported positive news.

Sales of Stihl Inc. power tools to dealers were up 1 percent in July compared with July 2010 and 6 percent for the year to date.

Whyte, Stihl’s president, took it in with soft-spoken satisfaction, interjecting a few questions and comments.

When the presentation hit rougher patches, his demeanor didn’t shift.

Trimmer sales were down 10 percent for the month. Inventory was piling up. “Why are we still building so many trimmers?”

The others couldn’t say.

Whyte remained genial. No raised voice or fiery ultimatum. But the message was clear: Find out what’s going on with the trimmers, and slow production.

Whyte, who will turn 65 on Nov. 1, recently celebrated his 40th anniversary working for the German-based power-tool manufacturer. January will mark his 20th as head of the U.S. division, based in Virginia Beach.

Under his tenure, Stihl has reported record sales almost every year. Whyte expects the same this year and next.

“To see an executive like Fred Whyte in this position for 20 years is really a rarity in any industry, not just power equipment,” said Dan Shell, managing editor of Power Equipment Trade, a monthly magazine.

Shell said his decaffeinated style is key to his success: “He motivates people to do better on their own to meet a goal as opposed to being in fear of not meeting a goal.”

Peter Burton, vice president of sales, said: “The company is in a successful cycle right now. When it wasn’t, there was no beating of chests. It was a supportive environment: What’s the issue, what’s the recommendation for addressing it and in what time can it be completed?”

Not that Whyte doesn’t throw his weight. “I drive the HR department crazy,” he said, seeking clemency for a worker who faces discipline for, say, lateness. “You have to put yourself in other people’s shoes. You have to take a stand, but you also have to show a bit of flexibility.”

Workers call him “Fred.”

“He treats everybody like an individual, whether they’re high or low on the totem pole,” said Tammy Rogers, a receiving clerk from Moyock, N.C., who’s been with Stihl since 1998. “When people are treated with respect, it makes them want to work hard for you.”

Whyte followed his father, a Stihl manager, into the business and took a couple of round trips during his career.

He was working as national sales manager in Virginia Beach when, at the precocious age of 34, he was dispatched to his native Canada in 1981 to lead Stihl’s operation there.

Eleven years later, he returned to Virginia Beach, charged with righting the U.S. headquarters, then suffering from lagging sales.

Whyte’s family moved to the United States when he was 8. He grew up in Belle­vue, Wash., majored in history at Seattle University and went on to graduate school at the University of Iowa.

He had no intention of working for Stihl, but his father told him about an opening for a regional manager.

He stayed with the family of the man who interviewed him in New Jersey and was impressed. “They treated me just like a son,” he recalled.

Whyte was offered the job, with a $1,000-a-month salary and a company car. He took it.

He began the job, based in Little Rock, Ark., on Sept. 7, 1971.

“I learned a lot about our customers and products,” Whyte said. “No one could ever look at me and say, ‘He didn’t pay his dues.’ 

In 1976 he got a call: Can you be in Virginia Beach tomorrow? Whyte was named U.S. product manager for saw chains, guide bars and accessories.

He saw it as a good career move and relished the chance to live near the ocean again. The call five years later to take over the Canadian operation startled Whyte. “I didn’t know my ass from center field,” he said. “It’s a fine line between confidence and arrogance. I was somewhere in the middle.”

But he loved challenges and knew Stihl put out “a great product.”

Within the decade, product sales increased fivefold in Canada, Whyte said, and Stihl became the top-selling brand in the country.

Returning to take over the U.S. headquarters in 1992 “was very, very difficult,” Whyte recalled. “The company had lost money. It was not a pleasant situation.”

On top of that, infighting had diverted the energy of executives, and some dealers and customers felt left out in the cold. Stihl had fired his predecessor and three of five U.S. vice presidents.

“I knew it could not be business-as-usual,” Whyte said. “I was sent there to fix the situation.”

But he did it in his low-key way. He assured Stihl’s two remaining vice presidents they were part of the solution. He met with “employees and customers to convince them that there was a definite vision for Stihl’s success in the U.S. market.” Stihl started advertising its cheaper models more heavily to offset the impression that it sold expensive tools exclusively for professionals.

In his first year, Stihl reported record sales in the United States. And for every year through 2008, the company topped its previous total. Privately held, Stihl doesn’t release dollar sums. But Whyte said sales of U.S.-made equipment, which is marketed worldwide, top $1 billion annually.

Then, in 2009, a break in the streak: Sales fell 6 percent. Yet last year Stihl reached a record and announced that it had become the nation’s No. 1 seller of hand-held outdoor power tools, which Whyte counts as his finest achievement.

“We did take a hit from the Great Recession,” he said, “but we bounced back strongly.”

Whyte attributed the bounce to a national advertising blitz, including USA Today, The Wall Street Journal and cable TV, and pent-up demand from consumers who had held off on buying tools to pay for gas.

Whyte projected yet another record for 2011. And dealers already have been alerted that Stihl expects a 6 percent bump in sales in 2012.

“I haven’t heard anyone saying, ‘Fred’s smoking funny cigarettes,’  Whyte said at the sales meeting.

Longtime friend David Bernd, CEO of Sentara Healthcare, said Stihl has flourished because “Fred has a clear vision for Stihl, he hires great people, and they’ve got great products.”

Whyte shared credit with the Stihl family in Germany, which founded the company in 1926. The Stihls, he said, won’t flinch from spending millions of dollars if that’s the best way to fix a manufacturing problem.

Whyte also touted Stihl’s distribution system: More than 8,000 independent dealers, none of them big-box stores, sell and repair Stihl products.

Buyers “know they’re getting a quality product that will be properly serviced and that the company stands behind it.” The Stihl reputation for quality, though, came into question with three recalls in the past year, totaling more than 2.3 million items.

“I wouldn’t read too much into the recalls,” Whyte said. “The safety of our customers is always paramount. But if you build as many units as we do, occasionally it’s going to come up snake-eyes.”

He attributed the largest recall, involving potential fuel spills, to the frustrating properties of ethanol, which tends to attract and absorb water. Stihl has been in Virginia Beach since 1974. When Whyte took charge in 1992, it had 450 employees. Now it has 1,920, working on more than 90 acres off Lynnhaven Parkway. The plant makes more equipment than any other Stihl plant in the world.

Stihl won’t be moving, Whyte said. Virginia Beach offers proximity to ports, a right-to-work environment, and a strong labor pool, including military retirees.

“This is a long-term investment,” he said. “This is the largest market for outdoor power equipment in the world, so it makes sense to produce it here.”

Ten employees gathered with Whyte and two other executives for the quarterly President’s Roundtable, a chance for workers to air their gripes and questions.

Whyte struck up small talk with a few of them (“Mr. Morgan, how is your golf game?”) and then encouraged them to open up about everything but complaints about their bosses. “If we don’t know about something,” he told them, “we can’t fix it.”

They did, though the answers weren’t always what they wanted to hear.

In response to a request to add a ceiling fan to cut the heat during the summer, manufacturing director Lorraine Wagner said the plant already has a “really good” HVAC system. The problem, she said, was that workers were leaving doors open.

Rogers, the receiving clerk, was at the roundtable. For her, it was typical of Stihl’s atmosphere, where she can talk to Whyte about his haircut (her husband goes to the same stylist) or joke with her boss.

It’s not just the friendly feeling that keeps her there. On top of a pension, Rogers said, Stihl matches 70 percent of an employee’s 401(k) contribution, up to 7 percent of her income. “It’s just a great place to work.”

Annual turnover is 7 percent for hourly workers, Whyte said, less than the industry average.

During the down period in 2009, Stihl had no layoffs, Whyte said. Some workers were furloughed but still received 90 percent of their pay when they were off work. Others were reassigned to tasks such as cutting grass. “People would look at you and say, ‘That’s OK. We know what you’re trying to do.’ 

Whyte lives in the Little Neck area of Virginia Beach with his wife, Karen, and his beloved golden retrievers, Fergie and Hogan. He met Karen when she played for an all-female bagpipe band at the University of Iowa, which he managed. A Scotsman by blood, he’s played the bagpipes since he was 8 (“It’s much harder than it looks.”).

He’s more likely to play golf now, but he acknowledged that his wife is better at it: “When I walk into the clubhouse, people say, ‘There goes Mrs. Whyte’s husband.’ 

Whyte doesn’t put on façades, said Burton, the Stihl vice president. “There’s no light switch that goes on and off. It’s the same person, whether he’s on the golf course or here in the office.”

Another thing Burton likes: “You can disagree with him, and that’s OK. Then you lock arms and you move on.”

Whyte won’t retire when he turns 65. Three of the four top executives under him, including Burton, will retire or transfer within the next year, so he’s been asked to stay aboard through 2013.

In a note to Whyte in honor of his 40th anniversary, Hans Peter Stihl, chairman of the board of Stihl Holdings AG, wrote: “You have been a stroke of good fortune for the company.”

Friday, October 8, 2010

Stihl Marks 40 Million Unit Milestone in Virginia Beach, VA

VIRGINIA BEACH, Va – October  7 -- Stihl Inc. produced its 40 millionth tool in Virginia Beach at 1:15 p.m. Wednesday (October 6, 2010.)

It was an MS 290 Farm Boss, its best-selling chain saw in the United States.

To celebrate the milestone, the power-tool manufacturer splurged for beer, bratwursts and pretzels for its employees - after their shifts, of course.

Stihl has grown substantially since it moved into a 20,000-square-foot warehouse, with fewer than 50 workers, in Virginia Beach near Norfolk International Airport in 1974.

In 1978, Stihl switched to a site off Lynnhaven Parkway. Its U.S. headquarters now occupies more than 1 million square feet over 100 acres, with 1,850 employees.

The 40 millionth product hasn't been Stihl's only piece of good news lately:

- The company is on track for record sales this year, both nationally and worldwide, said Hans Peter Stihl, chairman of the advisory board of Stihl's German parent company. Stihl visits Virginia Beach every October, he said, "to exchange ideas about improving productivity and introducing new products."

Worldwide, sales will exceed 2.3 billion euros, or more than $3.2 billion, based on current exchange rates, Stihl said. U.S. sales are expected to top $1 billion, said Fred Whyte, president of Stihl in Virginia Beach.

- Independent research this year declared Stihl the No. 1 selling brand of hand-held power equipment in the United States, Whyte said.

- Popular Mechanics magazine last month named Stihl's 36-volt lithium-ion battery-powered hedge trimmer one of its 10 breakthrough products of the year. Stihl expects to market lithium-ion grass trimmers, blowers and chain saws in 2011, Whyte said.

- Virginia Beach plans to phase out its machinery and tools tax, a move Stihl has sought.

"Obviously, we were very pleased," Whyte said. "We compete against our sister companies around the world. Anything we can do to be more cost-competitive in Virginia Beach certainly enhances our opportunities to bring more new products into our facilities."