Friday, September 12, 2014

Restored Auburn Nebraska Plant Creating a Buzz as It Hits Its Stride

AUBURN, Nebraska — September 10 -- For a company that trains its workers to “Work like the tortoise, not the hare,” local employees at Ariens Co. sure make quick work of manufacturing outdoor chore equipment.
In the time it takes to mow the lawn in front of the company’s plant in the middle of town, about five riding lawn mowers roll off the production line inside — or one every 675 seconds.
“That’s from sheet metal to a product you can ride out on,” said Cliff Barley, director of operations for Ariens’ Auburn facility.
The Brillion, Wisconsin-based company purchased the plant and business from Auburn Consolidated Industries, which failed in 2007, and has hit a stride in the last year. Employment and production have returned to historically high levels while Ariens has worked to entrench itself among the greater Auburn community.
The company has manufactured and donated equipment for two disc golf courses in Nemaha County. Once a week, one of the plant’s manufacturing leaders leads a welding class in Falls City in an effort that is equal parts workforce development and civic stewardship.
And in late August, company officials announced a $25,000 donation to complete development and construction of a Nature Explore Classroom near the courthouse square downtown.
Auburn Mayor Scott Kudrna said the plant has always been “a stalwart of the local economy,” employing more than 200 people at its peak — but locals in this town of about 3,400 people have needed some convincing that Ariens would continue the tradition of the 88-year-old business.
When Auburn Consolidated closed briefly after going out of business in October 2007, it had about 125 employees. Ariens purchased it from financial stakeholders within a month of the closure, but it has taken time to restore the plant to its former status.
“Auburn Consolidated originally employed many more people than Ariens did and there was a lot of apprehension because we were dealing with a company that no one knew of,” the mayor said. “Families’ lives were shaken up by the closing and selling of the company.”
Fast-forward seven years and local employees are once again building outdoor power equipment. The zero-turn mowers are among the largest products being assembled and shipped out by workers here, and they’re also the newest.
Ariens officials in September 2013 relocated the product line to the largest manufacturing plant in Nemaha County from the company’s home base in Wisconsin.
Since then, employment at the local plant has grown about 30 percent to roughly 200 employees. Total production, meanwhile, has increased by more than 75 percent.
Now, the plant’s buzz around town has attracted employees both young and old.
At an April hiring fair, Barley said he recognized at least two former Future Business Leaders of America members from Auburn High School, where the company also has been engaged with teachers to help revamp the district’s vocational curriculum.
Kevin Raymond, the district superintendent, said improving how the school’s instructors prepare students for jobs is critical. That’s why it has also engaged with officials from the Nebraska Public Power District’s Cooper Nuclear Station — Nemaha County’s largest employer ahead of Ariens — as well as Magnolia Metal Corp. in Auburn.
“In the past three or four years, we’ve tried to build those connections within our community,” Raymond said. “Coming back here and making an impact in Nemaha County is now an option (for students) where maybe it wasn’t before.”
That option has been exercised by people who didn’t grow up in Auburn, as well.
Andy Whaley, a 44-year-old meatpacking industry veteran, moved back to the community about a year ago and had been commuting to Council Bluffs for a job at Tyson Foods Inc.
A newspaper ad for Ariens’ hiring fair in April enticed him to see what community members had been buzzing about. He was eventually hired as the plant’s night shift manufacturing leader.
“I remember starting in the meat business years ago, and that pride in what you’re doing on the floor was there,” Whaley said. “Here, every single person on the floor has that pride and it’s a standard.”
That pride extends beyond the walls of the plant’s manufacturing facility, thanks in part to both the plant’s legacy and its renewed commitment to the greater Nemaha County community.
The funds for the Nature Explore Classroom — a program of the Nebraska City-based Arbor Day Foundation and Lincoln-based Dimensions Educational Research Foundation — helped finalize a project that was years in the making.
The company has participated in local parades, and Ariens-built disc golf equipment was used to establish courses both in Auburn and at nearby Peru State College.
Bob Engles, a local real estate broker who was mayor of Auburn from 2002-10, said that kind of civic engagement reflects Ariens’ own legacy of family ownership dating to 1933.
“The talk of the town in 2007 was that someone would buy (the plant) for next to nothing and sell the equipment on a piecemeal basis and just leave us with an empty building,” Engles said. “Because Ariens is family-owned, decisions were very quickly made and we saw from an economic development standpoint that they wanted the building and the equipment and to maintain all the jobs they could.”
Even though the equipment Ariens manufactures is seasonal by nature — other lines include snow throwers, leaf blowers and stump grinders — the company’s philosophy aims for it to be anything but. It’s in the middle of an effort to maintain a fairly static level of inventory to buoy employment levels at what Barley calls a “sweet spot” of about 200.
“We keep our production level with total demand throughout the year. That stabilizes our workforce,” Barley said. “We don’t want to be that company that brings people in and whacks them up seasonally.”
Cole Epley         www.omaha.com

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